Transcript
Designation: A 434 – 06
Standard Specification for
Steel Bars, Alloy, Hot-Wrought or Cold-Finished, Quenched and Tempered1 This standard is issued under the fixed designation A 434; the number immediately following the designation indicates the year of original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A superscript supers cript epsilon (e) indicates an editorial change since the last revision or reapproval. This standard has been approved for use by agencies of the Department of Defense.
1. Scope Scope* *
3.1.5 ASTM designatio designation n and date of issue, 3.1.6 Chemical composition composition grade (Section 5), 3.1.7 Stren Strength gth class ( class (Table Table 1) 1), 3.1.8 Test report, if requi required red (Section (Section 11 11), ), 3.1.9 3.1 .9 Sup Supple plemen mentar tary y Requ Require iremen ments ts or Spe Specia ciall Req Requir uireements, if required, and 3.1.10 End use. use.
1.1 This specification covers covers hot-wrought and cold-finished cold-finished quenched and tempered alloy steel bars. 1.2 Hot-w Hot-wrough roughtt bars are available available in three strength level classes designated BB, BC, and BD, and cold-finished bars in two strength level classes designated BB and BC. The bars are available in the conditions specified in 4.4 4.4 subject subject to the size limitations shown. 1.3 The values stated in in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.
NOTE 1—A 1—A typical typical orde ordering ring descripti description on is as fol follows lows:: 10 000 lb, Heat-Treated Alloy Steel Bars, Hot Rolled, 1.000 in. diameter 3 10 ft, ASTM A 434 dated ____, Grade 4140, Class BB, Test Report Required, Motor Shafts.
4. Mate Material rialss and Manufacture Manufacture
2. Referenced Documents
4.1 Melting Practice —The steel shall be made by one or more of the following primary processes: open-hearth, basicoxygen, or electric-furnace. The primary melting may incorporate separate degassing or refining and may be followed by secondary melting using electroslag remelting or vacuum arc remeltin reme lting. g. Wher Wheree secon secondary dary melting is empl employed, oyed, the heat shall be defined as all of the ingots remelted from a single primary heat. 4.2 Discard —Suf —Suffici icient ent dis discar card d sha shall ll be mad madee to sec secure ure freedom from injurious piping and undue segregation. 4.3 Slow Cooling—Hot-wrought alloy bars shall, immediately after rolling, be allowed to cool to a temperature below the critical range under suitable conditions to prevent injury by too rapid cooling. 4.4 Condition—Bars shall be furnished in one of the following lowi ng condi condition tions, s, as speci specified fied by the purc purchaser haser.. Gener Generally ally,, size limits for various methods of processing round bars are:
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2.1 ASTM Standards: A 29/A 29M Specification for Steel Bars, Carbon Carbon and Alloy Alloy,, Hot-Wrought, General Requirements for A 108 Specification for Steel Bar, Carbon and Alloy, ColdFinished A 370 Test Methods and Definitions for Mechanical Testing of Steel Products E 112 Test Methods for Determining Average Grain Size 3. Order Ordering ing Information Information 3.1 Orders Orders for mat materi erial al und under er thi thiss spe specifi cificat cation ion sho should uld include the following information: 3.1.1 Quant Quantity ity (weight (weight or numb number er of piec pieces), es), 3.1.2 Name of mate material rial (heat-tre (heat-treated ated alloy steel bars), 3.1.3 Meth Method od of finish (conditio (condition) n) (4.4 4.4)), 3.1.4 Dimensions, including including length (if hot-wrought bars bars are for cold finishing, the cold-finished size should also be specified),
Hot-wrought or hotwrought descaled Cold-drawn Cold-drawn, ground, and polished Turned and polished
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This specification specification is under the jurisdiction of ASTM Committee A01 on Steel, Stainlesss Steel and Related Alloys Stainles Alloys and is the direct responsibility responsibility of Subco Subcommittee mmittee A01.15 A01.1 5 on Bars. Curren Cur rentt edit edition ion app approv roved ed May 1, 200 2006. 6. Pub Publish lished ed May 200 2006. 6. Ori Origin ginally ally approved in 1959. Last previous edition approved in 2004 as A 434 – 04. 2 For referenced ASTM standards, visit the ASTM website, www.astm.org, or contact ASTM Customer Service at service@
[email protected] astm.org. g. For For Annual Annual Book of ASTM volume information, refer to the standard’s Document Summary page on Standards volume Standards the ASTM website website..
Turned, ground, and polished
91 ⁄ 2 in. (241.3 mm), max ⁄ 8 to 4 in. (3.2 to 102 mm), incl ⁄ 8 to 4 in. (3.2 to 102 mm), incl
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⁄ 4 to 9 in. (19.1 to 229 mm), incl 3 ⁄ 4 to 9 in. (19.1 to 229 mm), incl 3
4.5 Heat Treatment : 4.5.1 Heat treatment shall shall include quenching and tempering tempering for all cla classe ssess of mat materi erial. al. The mat materi erial al sha shall ll be uni unifor formly mly heated to the austenitizing temperature, soaked for a sufficient
*A Summary of Changes section appears at the end of this standard. Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.
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A 434 – 06 TABLE 1 Tensile Properties NOTE—The mechanical properties of hot-wrought bars ordered for cold finishing, shall be governed by the cold-finished size. Class
Diameter, in. (mm)
BBC
11 ⁄ 2 (38.1) and under Over 11 ⁄ 2 to 21 ⁄ 2 (38.1 to 63.5), incl Over 21 ⁄ 2 to 4 (63.5 to 114), incl Over 4 to 7 (114 to 178), incl Over 7 to 91 ⁄ 2 (178 to 241.3), incl
BCC
11 ⁄ 2 (38.1) and under Over 11 ⁄ 2 to 21 ⁄ 2 (38.1 to 63.5), incl Over 21 ⁄ 2 to 4 (63.5 to 114), incl Over 4 to 7 (114 to 178), incl Over 7 to 91 ⁄ 2 (178 to 241.3), incl
110 105 95 85 80
11 ⁄ 2 (38.1) and under Over 11 ⁄ 2 to 21 ⁄ 2 (38.1 to 63.5), incl Over 21 ⁄ 2 to 4 (63.5 to 114), incl Over 4 to 7 (114 to 178), incl Over 7 to 91 ⁄ 2 (178 to 241.3), incl
130 (900) 120 (830) 110 (760) 105 (720) 100 (690)
BDC
Yield Strength, min, ksi (MPa)A
90 (620) 80 (550) 75 (520) 75 (520) 65 (450) (760) (720) (660) (590) (550)
Tensile Strength, min, ksi (MPa)
110 105 100 95 90
Elongation Reduction in 2 in. or of Area, 50 mm, min, % min, %
(760) (720) (690) (660) (620)
20 20 20 20 18
50 50 50 50 40
130 (900) 125 (860) 115 (790) 110 (760) 105 (720)
16 16 16 16 15
50 50 45 45 40
155 (1070) 150 (1030) 140 (960) 135 (930) 130 (900)
14 14 14 14 14
35 35 35 35 35
SAE or AISI Representative Grade TypesB
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J
J
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3100, 4100, 8600, 8700
3100, 4100, 6100, 8600, 8700 3100, 4100 4300, 9800 4100, 4300, 9800
A
The carbon content of all steels listed in this column may vary up to 0.55 % max, as agreed upon by the manufacturer and the purchaser. Determined by the 0.2 % offset method. C Class BB, BC, BD hot-wrought; Class BB, BC cold-finished. B
6. Grain Size
length of time to produce the desired structure (a lot thus heated being known as a “quenching charge”), and quenched in a suitable medium under substantially uniform conditions for each quenching charge. The material shall then be uniformly reheated to the proper temperature for tempering (a lot thus reheated being known as a “tempering charge”), and allowed to cool uniformly. The temperature selected for tempering shall be not less than 800°F (427°C). 4.5.2 Material cold drawn after heat treatment shall be stress relieved, when this is necessary, in order to meet the specified mechanical properties. 4.5.3 Cold-finished bars may be stress relieved after straightening. 4.5.4 For heat-treated hot-wrought bars, where it is desirable to minimize internal stresses introduced by machine straightening, the purchaser may specify a stress relief as a final operation. 4.5.5 If warpage occurs in the stress-relieving operation, the bars may be restraightened without further stress-relieving, provided they meet the required mechanical properties.
6.1 Requirement —The bars shall have an austenitic grain size of 5 and finer. The grain structure shall be considered satisfactory if 70 % is within the specified size limits. 6.2 Specimens—Grain size specimens shall be taken in accordance with Test Methods E 112. 6.3 Number of Tests —Not less than one grain size test shall be made per heat. 6.4 Test Method —Grain size shall be determined in accordance with the Comparison Method of Test Methods E 112. 7. Mechanical Properties 7.1 Requirements—The material, as represented by test specimens, shall conform to the tensile properties in Table 1 for the class specified. 7.2 Specimens: 7.2.1 Test specimens shall be taken longitudinally after final processing. 7.2.2 Test specimens shall be selected from the locations and prepared for testing as specified in Test Methods and Definitions A 370.
5. Chemical Composition 5.1 The grade of steel furnished shall be specified by the purchaser and shall be selected from the standard alloy grades in Table 2 of Specification A 29/A 29M, or to such other compositions as may be specified using the ranges and limits in Table 4 of Specification A 29/A 29M. 5.2 In all cases, the grade specified shall be capable of developing the required mechanical properties. If, in the opinion of the manufacturer, the grade specified is not capable of developing the mechanical properties, the manufacturer shall notify the purchaser and whenever possible suggest an alternative grade. 5.3 Representative grade types listed for the respective classes and bar sizes in Table 1 are for information only.
7.3 Number of Tests —One tension test shall be made from each tempering or stress-relieving charge. If more than one quenching charge is represented, one tension test shall be made from each quenching charge. If more than one heat is represented in a quenching charge, one tension test shall be made from each heat and size. For continuous-type treatment, one tension test shall be made for each 25 tons (22.7 Mg) of each heat or size. 7.4 Test Method —Tension tests shall be made in accordance with Test Methods and Definitions A 370 using the 0.2 % offset method when determining yield strength. 2
A 434 – 06 8. Permissible Variation of Dimensions
11. Certification and Report of Testing
8.1 Special Straightness—Unless otherwise specified, all material shall be supplied to a straightness tolerance of 1 ⁄ 8 in. (3.18 mm) in any 5 ft (1.5 m), but may not exceed the following:
11.1 When specified by the purchaser, a manufacturer’s certification that the material was manufactured and tested in accordance with this specification together with a report of the heat analysis, grain size, and tensile requirement test results shall be furnished. The report shall include the name of the manufacturer, ASTM designation number and yeardate and revision letter, if any, grade, class, heat number, and size.
Maximum straightness deviation, in. 5 1/8 3 ~length in feet/5!
9. Workmanship, Finish, and Appearance 9.1 Workmanship—The bars shall be free of pipe, cracks, and flakes. Within the limits of good manufacturing and inspection practices, the bars shall be free of injurious seams, laps, segregation, or other imperfections which, due to their nature, degree, or extent, will interfere with the use of the material in machining or fabrication of suitable parts. 9.2 Oiling—Unless otherwise specified, hot-wrought descaled bars and cold-finished bars shall be given a surface coating of oil or other rust inhibitor to protect against rust during shipment.
11.2 When Supplementary Requirement S1 is specified, the report shall include a statement of compliance with the requirement or the results of tests when the requirement involves measured test values. 12. Keywords 12.1 alloy steel bars; cold-finished steel bars; hot-wrought steel bars; quenched and tempered steel bars; steel bars
10. General Requirements 10.1 Material furnished under this specification shall conform to the applicable requirements for the current edition of Specification A 29/A 29M or Specification A 108.
SUPPLEMENTARY REQUIREMENTS The following supplementary requirement shall be applied only when specified by the purchaser in the inquiry, contract, or order. Details of this supplementary requirement shall be agreed upon in writing by the manufacturer and purchaser. Supplementary requirements shall in no way negate any requirements of the specification itself. S1. Hardness Test S1.1 Maximum surface Brinell hardness, if specified by the purchaser, shall be as agreed upon between the manufacturer and the purchaser.
SUMMARY OF CHANGES Committee A01 has identified the location of selected changes to this standard since the last issue, A 434 – 04, that may impact the use of this standard. (Approved May 1, 2006.) (1) Changed wording in Section 6.1. ASTM International takes no position respecting the validity of any patent rights asserted in connection with any item mentioned in this standard. Users of this standard are expressly advised that determination of the validity of any such patent rights, and the risk of infringement of such rights, are entirely their own responsibility. This standard is subject to revision at any time by the responsible technical committee and must be reviewed every five years and if not revised, either reapproved or withdrawn. Your comments are invited either for revision of this standard or for additional standards and should be addressed to ASTM International Headquarters. Your comments will receive careful consideration at a meeting of the responsible technical committee, which you may attend. If you feel that your comments have not received a fair hearing you should make your views known to the ASTM Committee on Standards, at the address shown below. This standard is copyrighted by ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States. Individual reprints (single or multiple copies) of this standard may be obtained by contacting ASTM at the above address or at 610-832-9585 (phone), 610-832-9555 (fax), or
[email protected] (e-mail); or through the ASTM website (www.astm.org).
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