Transcript
INSPECTION and TEST PLAN OVERHEAD CRANE Project User Location
: Inspeksi dan Resertifikasi 12 Unit Over Head Crane : PT Pertamina EP : Prabumulih
PJIT NDT Comp.
: PT. Sucofindo :
Project Duration
:
No. 1.
2.
Migas Letter Assignement No. : Date :
Activity / Description Document Review : - Owner QA/QC Procedure - Inspection Certificate & Operating Permit of Facility of Crane Base Support - Crane Manufacturer's Data Report & Crane Manual - Installation Document of Crane Support & - Crane Bearing - Previous Inspection Report & Migas Operating Permit Certificate - Crane Repair & History Report Physical Crane Inspection (PCI) : - Structural Component - Hydraulic & Electrical Component - Wire Rope Test - Hook Blocks & Sheaves - Welding & Bolting Connections - Non Destructive Testing (NDT) - Motor Listrik - Crane Cabin
AR A1, A2 W1, W2 S
Reference Document
: : : :
Approval Required Actual Inspection Witness Inspection Operation surveillance/provide Verifying Document
R1, R2 T/C H M
: : : :
Review of Document Test Certification Required Hold Point Monitoring
Acceptance Criteria
-
Inspection Procedure ANSI/ASME B30.2 ANSI/ASME B30.17 SK 84K / 38 / DJM / 1998
- Design, Fabrication, Installation - Inspection Procedure & Inspection Prosedure & - ANSI/ASME B30.2 Document - ANSI/ASME B30.17 - NDT Procedure - Crane Manufacturer Data Report & Crane Manual - Inspection, Maintanance, Repair & History Record
-
Inspection Procedure ANSI/ASME B30.2 ANSI/ASME B30.17 SK 84 K/38.DJM / 1998
- Inspection Procedure - Inspection Report
- Inspection Procedure - ANSI/ASME B30.2 - ANSI/ASME B30.17
No.
3.
4.
5.
6.
Activity / Description - Safety Devices - PCI Overall Comment Certification Action : - Repair Procedure - Repair Activity - Inspection - Non Destructive Test (NDT) - Resume of Recitification Action Functional Testing : - Functional Testing Procedure - Functional Testing Execution - Post Functional Testing Inspection - Functional Testing Release Note Load Testing (if Required) - Load Testing Procedure/Sequence - Load Testing Execution - Post Inspection of Load Testing - Load Testing Release Note Reporting : - Final Inspection Report - Report Handling to MIGAS - MIGAS Operating Permit
Prepare by, PT Pertamina
Reference Document
Verifying Document
Acceptance Criteria
-
Inspection Procedure ANSI/ASME B30.2 ANSI/ASME B30.17 SK 84K / 38 / DJM / 1998
- Inspection Procedure - Recitification Prosedure - Inspection Report
- Inspection Procedure - ANSI/ASME B30.2 - ANSI/ASME B30.17
-
Inspection Procedure ANSI/ASME B30.2 ANSI/ASME B30.17 SK 84K / 38 / DJM / 1998
- Inspection Procedure - Recertification Procedure - Inspection Report
- Inspection Procedure - ANSI/ASME B30.2 - ANSI/ASME B30.17
-
Inspection Procedure ANSI/ASME B30.2 ANSI/ASME B30.17 SK 84K / 38 / DJM / 1998
- Inspection Procedure - Load Testing Procedure - Inspection Report
- Inspection Procedure - ANSI/ASME B30.2 - ANSI/ASME B30.17
-
Inspection Procedure ANSI/ASME B30.2 ANSI/ASME B30.17 SK 84K / 38 / DJM / 1998
-
- Inspection Report - ANSI/ASME B30.2 - ANSI/ASME B30.17
Inspection Report Inspection Certificate New Load Chart & Table Any Recommendations
Reviewed by, PT Sucofindo
Verified by, MIGAS
No.
Activity / Description
Reference Document
Verifying Document
Acceptance Criteria
tification Required
1 = 2 =
100% 10%
INSPECTION LEVEL TPI User / MIGAS Owner SCI S S
R1 R1
S
R1
S
R1
S
R1
S
R1
S S S S S S S S
V V V V V V V V
INSPECTION LEVEL TPI User / MIGAS Owner SCI S V S/AR V S/AR S S S S
R1 V V V V
S/AR S S S
R1 H V V
S S S S/AR
V H H AR
S S S -
S S S -
H
INSPECTION LEVEL TPI User / MIGAS Owner SCI
INSPECTION and TEST PLAN MOBILE CRANE Project User Location
: Inspeksi dan Resertifikasi 3 Unit Mobile Crane : PT Pertamina EP Region Sumatera :
PJIT NDT Comp.
: PT. Sucofindo :
Project Duration
:
No. 1.
2.
Migas Letter Assignement No. : Date :
Activity / Description Review Document : - Owner QA/QC Procedure - Crane specification, load & diagram table - Manufacture Report - Construction Drawing & Calculation - Manual Operation & Owner Specification - Previous Inspection Report & Operating - Permit Certificate - Crane Repair & History Record
AR A1, A2 W1, W2 S
Reference Document
: : : :
Approval Required Actual Inspection Witness Inspection Operation surveillance/provide Verifying Document
R1, R2 T/C H M
: : : :
Review of Document Test Certification Required Hold Point Monitoring
Acceptance Criteria
- Insp Procedure of Mobile Crane - Design, Fabrication, Installation - Insp Procedure of Mobile and Inspection Crane - NDT Procedure - Applicable code; std. - ASME/ANSI B30.5 - Crane Manufacture and specification - SK 84K / 38 / DJM / 1998 Data Report & Manual - SK 84K / 38 / DJM / 1998 (Govt. Regulation) - Inspection, Maintanance, (Govt. Regulation) Repair & History Record
Physical Crane Inspection (PCI) : - Steel contruction : boom, a frame column & girde- Crane base, Telescopic, Swing circle ass. - Joint : welding, nut , and bolt - Electrical system, Brake, Alarm system, Safety device - Cover moving parts - Hook & block & all suspected area - Wirerope : main, aux, pendant & boom line -
Insp Procedure of mobile crane - Manufacture record ASME / ANSI B30.5 - Historial data record ASME / ANSI B30.7 - Maint & Inspect record SK 84K / 38 / DJM / 1998
ASME / ANSI B30.10 API SPEC 9A
- Inspection requirements for lifting devices.
- Insp procedure of mobile crane - ASME / ANSI B30.5 - SK 84K / 38 / DJM / 1998
- API SPEC 9A
INSPECTION and TEST PLAN MOBILE CRANE Project User Location
: Inspeksi dan Resertifikasi 3 Unit Mobile Crane : PT Pertamina EP Region Sumatera :
PJIT NDT Comp.
: PT. Sucofindo :
Project Duration
:
No.
Migas Letter Assignement No. : Date :
Activity / Description - Driven power PCI overall comment
3.
4.
5.
AR A1, A2 W1, W2 S
: : : :
Reference Document
Approval Required Actual Inspection Witness Inspection Operation surveillance/provide
R1, R2 T/C H M
Verifying Document
: : : :
Review of Document Test Certification Required Hold Point Monitoring
Acceptance Criteria
- Applicable code, standard & spec.
- API SPEC 9A
- Insp Procedure of Mobile Crane - Manufacture record - ASME/ANSI B30.5 - Historial data record - SK 84K / 38 / DJM / 1998 - Maint & Inspect record
-
Insp Procedure of Mobile Crane ASME / ANSI B30.10 AWS D1.1 part C SK 84K / 38 / DJM / 1998
Recommendation If Any Repair : - Repair procedure - Repair activity - Inspection - Non Destructive Test (NDT)
-
Insp Procedure of Mobile Crane - Manufacture record API spec 2D - Maintanance, handling & insp. ASME/ANSI B30.5 record SK 84K / 38 / DJM / 1998
-
Insp Procedure of Mobile Crane API spec 2D ASME/ANSI B30.5 SK 84K / 38 / DJM / 1998
Functional Test : - All brakes & clutch - Lift & go down boom mechanism - Lift & go down main hoist & auxilary hoist - Swing mechanism
-
Insp Procedure of Mobile Crane - Manufacture record ASME/ANSI B30.5 SK 84K / 38 / DJM / 1998 - Maint & Inspect record API spec 2D
- Insp Procedure of Mobile Crane - ASME/ANSI B30.5 - SK 84K / 38 / DJM / 1998
Non Destructive Test : - All suspected component include welding & structural attachments
INSPECTION and TEST PLAN MOBILE CRANE Project User Location
: Inspeksi dan Resertifikasi 3 Unit Mobile Crane : PT Pertamina EP Region Sumatera :
PJIT NDT Comp.
: PT. Sucofindo :
Project Duration
:
No.
Activity / Description -
6.
7.
Migas Letter Assignement No. : Date :
AR A1, A2 W1, W2 S
Reference Document
: : : :
Approval Required Actual Inspection Witness Inspection Operation surveillance/provide Verifying Document
R1, R2 T/C H M
: : : :
Review of Document Test Certification Required Hold Point Monitoring
Acceptance Criteria
Winch, drum, pulley - Manufacture of crane data report - Inspection requirements for All safety devices : alarm, signal lamp etc. safety & lifting equipments All Wire ropes Control gauge : speedmeter, oil pressure stopper, boom hoist limit. Gauge, hydrolic pressure gauge, water engine temperature, oil levelling, engine water levelling.
Load Test : - Load Testing procedure - Load Testing execution - Post Inspection of Load Testing - Load Testing release note
Reporting ( Compleion Report ) : - Final Inspection report Inspection certification
- Insp Procedure of load testing - ASME/ANSI B30.5 - SK 84K / 38 / DJM / 1998
- Inspection procedure - Maint & Inspect record - Manufacture record
- Insp Procedure of Mobile Crane - Inspection procedure - ASME/ANSI B30.5 - Inspection certificate
- Insp Procedure of load testing - ASME/ANSI B30.5 - SK 84K / 38 / DJM / 1998
- Insp Procedure of Mobile Crane - Applicable code & std.
INSPECTION and TEST PLAN MOBILE CRANE Project User Location
: Inspeksi dan Resertifikasi 3 Unit Mobile Crane : PT Pertamina EP Region Sumatera :
PJIT NDT Comp.
: PT. Sucofindo :
Project Duration
:
No.
Migas Letter Assignement No. : Date :
Activity / Description New load chart & table - Report handling to Migas for operating permit
Prepared by, PT Pertamina
AR A1, A2 W1, W2 S
: : : :
Approval Required Actual Inspection Witness Inspection Operation surveillance/provide
Reference Document - SK 84K / 38 / DJM / 1998
Verifying Document - New load chart & table - Maint & Inspect record - Any recommendations
Reviewed by, PT Sucofindo
R1, R2 T/C H M
: : : :
Review of Document Test Certification Required Hold Point Monitoring
Acceptance Criteria - ASME/ANSI B30.5 - SK 84K / 38 / DJM / 1998
Verified by, MIGAS
tification Required
1 = 2 =
100% 10%
INSPECTION LEVEL TPI User / MIGAS Owner SCI S S S S S S
R1 R1 R1 R1 R1 R1
S
R1
S S S S
A1 A1 A1 A1
S S S
A1 A1 A1
tification Required
1 = 2 =
100% 10%
INSPECTION LEVEL TPI User / MIGAS Owner SCI S A1
S
R1/W1
S S S -
R1 R1/W1 A1 R1/W1
S S S S
W1 W1 W1 W1
tification Required
1 = 2 =
100% 10%
INSPECTION LEVEL TPI User / MIGAS Owner SCI S W1 S W1 S W1 S W1
S S S S
R1 R1/W1 R1 R1/W1
S -
S S
H
tification Required
1 = 2 =
100% 10%
INSPECTION LEVEL TPI User / MIGAS Owner SCI S S S S/AR