Transcript
PT PERTAMINA (PERSERO) DIREKTORAT PENGOLAHAN
PERALATAN KILANG
Bambang Febiantopo Sabtu ,18 April 2015
Pertamina Refineries – Location & Capacity TOTAL REFINING CAPACITY : 1031 MBSD
SOUTH CHINA SEA
LPG P. Brandan 100 T/D
P. Berandan
PAPUA
PACIFIC OCEAN
RU II- DUMAI/S PAKNING CAPACITY : 170 MBSD UNIT : C D U HVU H-CRACKER D. COKER PLATFORMER
BUNYU METHANOL PLANT CAPACITY : 330.000 T/Y RU VI -KASIM CAPACITY : 10 MBSD UNIT : C D U NHDT PLF
Kasim
Dumai
Balikpapan KALIMANTAN
SULAWESI
Palembang PAPUA
LBO Plant 9000 BPSD Jakarta
RU III- MUSI CAPACITY : 118 MBSD UNIT : C D U HVU FCCU POLY PROPYLENE PTA
Balongan
JAVA SEA
JAWA Cilacap RU V- BALIKPAPAN CAPACITY : 260 MBSD RU VI BALONGAN CAPACITY : 125 MBSD UNIT : CDU ARHDM RCC COMPLEX PROPULENE REC. LPG PLANT
RU IV- CILACAP CAPACITY: 348 MBSD UNIT : FUEL COMP. I & II LUBE-OIL PLANT I, II, III ASPHALT PLANT PARAXYLENE PLANT
UNIT :
CDU HVU H-CRACKER PLATFORMER WAX PLANT
JOINT VENTURE
PERTAMINA
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Balongan Refinery Process Flow Diagram
Domestic & Import Crude
Water 1600 T/Hr Pipeline 84.4%
125 MBSD Crude Storage Cap : 3,300 m3
Natural Gas
Product Storage Cap : 243,000 m3
Refinery
Truck 1.3%
Ship 14.3%
20 MMSCFD
Naptha from Other RUs 125 MBSD
Blue Sky PERTAMINA
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INTAKE FEED & PRODUK BBM DISALURKAN MELALUI SPM
PERTAMINA
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LAY OUT KILANG LAGOON AREA
FLARE AREA
JETTY AREA
TANKAGE AREA WASTE YARD
WASTE WATER TREATMENT UNIT PROCESS
UNIT UTILITIES
PERTAMINA
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JENIS PERALATAN YANG DIPAKAI DALAM KILANG
STATIONARY EQUIPMENT
ELECTRICAL
INSTRUMENTATION
ROTATING EQUIPMENT
ITEMS
DESIGN STANDARD REFFERENCE
VESSEL & COLUMN
ASME Section VIII
TANKI
API 650 , API 620, API STD 2000
HEAT EXCHANGER
TEMA, API 530, API 660, API 661, API 662
FURNACE & BOILER
ASME I , API 560 , API RP 556
PIPING & VALVES
ASME B 31.3, API 526, API 527
MOTOR
API 541, IEC 60034, NEMA MG-1
GENERATOR
API 546, NEMA MG-1, IEC 60034
SWITCH GEAR
IEC 62271, IEC 60694, IEC 60298, IEC 60947, IEEE C37.20.2
TANSFORMATOR
IEC606076, ANSI C57.12.13 & C.571200, IEEE C57.12.00-2000
DCS
API RP 554
ANALYZER
API RP 555
CONTROL VALVES
API RP 553
PLC
API 554
POMPA
API 610 , ASME B73.1, API 674, API 681, API 685
COMPRESSOR
API 617, API 618, API 619, API 672
STEAM TURBINE
API 611, API 612
GAS TURBINE
API 616
GEAR
API 613, API 677
COUPLING
API 671, API
MECHANICAL SEAL
API 682
PERTAMINA
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VESSEL (BEJANA BERTEKANAN)
Demister
Relief Valve STANDARD REFFERENCES : ASME SECT. VIII Materials ,Fabrication and Reports for High-temperature, High-ressure,Hydrogen Service API RP 534A,B,C,D,E Inspection , API std 510, API std 572 The Effect of Outgassing Cycles on the Hydrogen Content in Petrochemical Reactor-Vessel Steels api 946 Relief Valve for Pressure Vessels API std 526 Drum Accumulator PERTAMINA
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COLUMN DISTILASI
Valve Tray
Bubble Cap
Column Animation Tray segment PERTAMINA
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STORAGE TANK
Spherical Tank
Fixed Roof Tank
Floating Roof Tank
Breather Valve
Floating Roof Tank
STANDARD REFFERENCES : Design and Construction, API std 620, API std 650 Design and Construction for spherical Tank API std 2510 Cathodic Protection, API 651 Bottom Lining, API 652 Inspection , API std 575 Venting or Breather Valve, API std 2000 Ignition Hazards , API RP 2027 Lightning Protection ,API RP 545 Certification , API std 653 Relief Valve for spherical Tank API std 526 PERTAMINA
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HEAT EXCHANGER (ALAT PENUKAR PANAS)
Shell & Tube Heat Exchanger
Plate Heat Exchanger STANDARD REFFERENCES : Shell & Tube Heat Exchanger API std 660 Air Cooled Heat Exchanger API 661 Plate Heat Exchanger for General Refinery Services API std 662 TEMA (Turbular Exchanger Manufacturer Association)
Shell & Tube Heat Exchanger Floating Head Type
Shell & Tube Heat Exchanger Fixed Tube Type PERTAMINA
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FURNACE ( FIRED HEATER)
STANDARD REFFERENCES : Fired Heater for General Refinery Service API std 560 Burner for Fired Heater in General Refinery Service API PUBL 535 Instrumentation, Control, and Protective Systems for Gas Fired Heaters, API RP 556 PERTAMINA
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BOILER (ALAT PEMBUAT UAP)
Boiler STANDARD REFFERENCES : Animation ASME SECTION I Heat Recovery Steam Generators, API 534 Instrumentation, Control, and Protective Systems for Gas Fired Heaters, API RP 556 Inspection of Fired Boilers and Heaters, API RP 573 PERTAMINA
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FLARE
STANDARD REFFERENCES : Flare Details for General Refinery and Petrochemical Service, API std 537
PERTAMINA
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PERPIPAAN & VALVES
STANDARD REFFERENCES : ASME B31.3 , ASME B16.5 Piping Inspection,In-service Inspection, Repair& Alteration of Piping Syst, API RP 570 Inspection Practices for Piping System Components, API RP 574 Material Verification Program for New and Existing Alloy Piping Syst. ,API RP 578 Valve Inspection and Testing, API std 598 Steel Gate, Globe and Check Valves for Sizes DN 100 and Smaller for the Petroleum and Natural Gas Industries, API std 602 Butterfly Valves: Lug- and Wafer-Type, API 609 Process Valve Qualification Procedure, API RP 591 Valve Selection Guide, API RP 615 PERTAMINA
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MOTOR LISTRIK
STANDARD REFFERENCES : Form-wound Squirrel-Cage Induction Motors-500 Horsepower and Larger,API std 541 Brushless Synchronous Machines - 500 kVA and Larger, API std 546 General-purpose Form-wound Squirrel Cage Induction Motors-250 Horsepower and Larger, API std 547 Recommended Practice for Classification of Locations for Electrical Installations at Petroleum Facilities Classified as Class I, Division I and Division 2, API RP 500 Recommended Practice for Classification of Locations for Electrical Installations at Petroleum Facilities Classified as Class I, Zone 0, and Zone 2, API RP 505 Electrical Installations in Petroleum Processing Plants, API RP 540 PERTAMINA
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MOTOR LISTRIK
PERTAMINA
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GENERATOR
STANDARD REFFERENCES : Brushless Synchronous Machines - 500 kVA and Larger, API std 546 Electrical Installations in Petroleum Processing Plants, API RP 540 NEMA MG-1 IEC 60034
PERTAMINA
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SWITCH GEAR
STANDARD REFFERENCES : General-purpose Form-wound Squirrel Cage Induction Motors-250 Horsepower and Larger, API std 547 Recommended Practice for Classification of Locations for Electrical Installations at Petroleum Facilities Classified as Class I, Zone 0, and Zone 2, API RP 505 Electrical Installations in Petroleum Processing Plants, API RP 540 IEC 62271, IEC 60694, IEC 60298, IEC 60947, IEEE C37.20.2 PERTAMINA
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TRANSFORMER
STANDARD REFFERENCES : IEC std 606076 ANSI std C57.12.13 & C.571200 IEEE std C57.12.00-2000
PERTAMINA
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DCS (Distributed Control System)
STANDARD REFFERENCES : Process Instrument and Control, API RP 554, Part 1, Part 2 & Part 3
PERTAMINA
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ANALYZER
STANDARD REFFERENCES : Process Analyzers, Second Edition, API RP 555
PERTAMINA
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CONTROL VALVES
STANDARD REFFERENCES : Refinery Control Valves, API RP 553 PERTAMINA
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PLC (Programable Logic Control)
STANDARD REFFERENCES : Process Instrument and Control, API RP 554, Part 1, Part 2 & Part 3
PERTAMINA
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PIPELINES
U-Bend
Pipelines
Expansion Joint
Expansion Joint
STANDARD REFFERENCES : ASME B 31.3, API 526, API 527 PERTAMINA
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PUMP
Single stage Centrifugal Pump API 610
Multi stage Centrifugal Pump API 610
Pump Animation Single stage Centrifugal Pump ANSI B16.5
Multi stage Centrifugal Pump ANSI B16.5 PERTAMINA
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PUMP
Positive Displacement Pump API 674
Screw Pump API 674
Rotary Pump API 676
Liquid Seal Vacum Pump API 681 PERTAMINA
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COMPRESSOR
Centrifugal Compressor, API 617
Axial Flow Cmpressor , API 617
Cent. Comp. Animation
Reciprocating Compressor , API 619
Screw Compressor , API 619 PERTAMINA
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BLOWER / FAN
STANDARD REFFERENCES : Centrifugal Fans for Petroleum, Chemical and Gas Industry Services, API std 673
PERTAMINA
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STEAM TURBINE
STANDARD REFFERENCES : General-Purpose Steam Turbines ,API std 611 Special-Purpose Steam Turbines , API std 612 Lube oil, Seal Oil & Control oil ,API std 614 Steam Turbine Basic Consep
Steam Turbine System
Steam Turbine Assembly PERTAMINA
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GOVERNING SYSTEM STEAM TURBINE
STANDARD REFFERENCES : General-Purpose Steam Turbines ,API std 611 Special-Purpose Steam Turbines , API std 612 Lube oil, Seal Oil & Control oil ,API std 614
PERTAMINA
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LUBE OIL SYSTEM & RESERVOIR
STANDARD REFFERENCES : Lube oil, Seal Oil & Control oil ,API std 614 PERTAMINA
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CONTROL OIL SYSTEM
STANDARD REFFERENCES : Lube oil, Seal Oil & Control oil ,API std 614 PERTAMINA
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GOVERNING SYSTEM
STANDARD REFFERENCES : General-Purpose Steam Turbines ,API std 611 Special-Purpose Steam Turbines , API std 612 Lube oil, Seal Oil & Control oil ,API std 614
PERTAMINA
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VACUM SYSTEM TURBINE CONDENSOR
STANDARD REFFERENCES : Special-Purpose Steam Turbines for Petroleum, Chemical and Gas Industry Services ,API std 612
PERTAMINA
GAS TURBINE
STANDARD REFFERENCES : Gas Turbines for the Petroleum, Chemical, and Gas Industry Services, API std 616
PERTAMINA
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GAS TURBINE
Gas Turbine Animation
PERTAMINA
DIESEL ENGINE
STANDARD REFFERENCES : Recommended Practice for Machinary Installation & Installation design, API RP 686
PERTAMINA
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GEARS
STANDARD REFFERENCES : General Purpose Gear Units for Petroleum Chemical and Gas Industry Services API std 677 Special Purpose Gear Units for Petroleum Chemical and Gas Industry Services, API std 677 PERTAMINA
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COUPLING
PERTAMINA
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COUPLING
STANDARD REFFERENCES : Special-Purpose Couplings for Petroleum, Chemical, and Gas Industry Services, API std 671 PERTAMINA
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MECHANICAL SEAL
STANDARD REFFERENCES : Pumps-Shaft Sealing Systems for Centrifugal and Rotary Pumps, API std 682 PERTAMINA
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PERTAMINA
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